Compliments
David,
Thank you for all of the time and effort you put into your plans. The table went together so nicely that I was finished with it before I knew it.
I have some engineering friends who could not believe that you could build a CNC machine with parts from the local hardware store.
Thanks again.
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Quotes
The man who will use his skill and constructive imagination to see how much he can give for a dollar, instead of how little he can give for a dollar, is bound to succeed.

Henry Ford
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Ask yourself always: How can this be done better?

G.C.Lichtenberg
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Perfection is achieved, not when there is nothing more to add, but when there is nothing left to take away.

Antoine de Saint-Exupery

25 x 25 Dual Leadscrew Machine

A simple, solid and inexpensive machine that was designed to give the largest cutting area for the lowest cost.

25 x 25 Open Front CNC Machine on Stand
Open Front Machine with
Bed and Stand
25 x 25  Basic CNC Machine
Basic CNC Machine
25 x 25 Closed front on stand
Closed Front Machine with
Bed and Stand
CNC Machine made of 1x4, 2x4 etc.
Machine is made of standard
sized lumber (1x4, 2x4, 2x6, etc.)
CNC Machine Folded For Storage
Machine swings down
for storage
These plans were written for those who have a minimum of tools and only modest shop experience.

The plans include detailed step by step directions with dimensioned drawings of all parts. Full scale templates of many components are included.

This machine is built with stock sized boards (1x4, 2x4 etc.) that are simply cut to length and drilled.

The leadscrews can range from low cost hardware store rod to precision Acme. Directions for these options are included.

The machine has a cutting area of 25 x 25 x 6 inches, and is designed to use a trim router to its potential.


Design elements include:

Build with a minimum of tools
  • No table saw needed
  • No band, jig or coping saw
  • No taps or dies
  • Drill press not required
No odd shapes or dimensions
  • Primarily cross cuts
  • No rip cuts
  • No curved cuts
  • Parts were designed on a 1/16 inch grid
  • Full scale paper templates are included
Fewer parts to make
  • No stepper plates
  • No pipe cradles
  • Fewer bearing flanges
  • Simple leadnut supports
Use fewer raw materials
  • Primarily home center parts
  • One size of aluminum (1/8" x 3/4" angle)
  • One size of steel pipe (1/2" ID)
  • No plywood or MDF
  • Made of stock sized 1x4, 2x4 etc.
Forgiving of offsets
  • Adjustable components
  • Holes over-sized for alignment
  • Some parts are in fixed positions for fewer adjustments
Uses a variety of leadscrews
  • Stock 36 inch length, used fully, uncut
  • Can use cheap All Thread (hardware store rod)
  • Up to 1/2 inch multi-start precision Acme
  • Drop-in upgrades
Includes directions for multiple machine layouts
  • Open front with table bed
  • Closed front with no table bed
  • Open or closed front on folding stand

Parts are designed to be simple to construct. They are cross cut from standard sized lumber and then drilled. A power miter or chop-saw will cut parts quickly and cleanly.

The components were designed on a 1/16 inch grid, and parts were arranged so the measurements would be simple.
The measures are in fractions of inches, not decimal inches; carpenter's measuring tools will serve well.

Cut layouts for the 1x4 and 2x4 boards are included, so the stock can be cross-cut efficiently with a minimum of waste.

Full scale paper templates for a number of the parts are included. The hole centers can be punch-marked through the templates; this greatly simplifies the layout process.

The plans also include directions for a basic version of the machine that can be used alone with no table bed or stand. This unit can sit directly on top of the stock, so it is capable of cutting any sized stock including floors.

Also included are directions for a stand, which is made of 1x4 boards. The stand permits the machine to be swung down, and rolled away for storage.
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The speeds range from 30 inches per minute with hardware store threaded rod, to 200+ ipm with multi-start Acme leadscrews.

The prototype machines used the Xylotex and HobbyCNC steppers and drives with torque ranges from 269 to 425 oz.in. These packages range in price from $250 to $600.

The All Thread machine, excluding the drives, steppers and power supply, will cost around $300.
The home center components for the machine cost around $200.

The bearings that ride the steel pipe rails can be 608 skate bearings which are available from sports stores. Online suppliers for these, and the bearings used with the leadscrews, are included. All bearings are standard easily found sizes; their total price is around $50 depending on the size and quality.

The cost of the leadscrews and nuts will range from less than $20 total with all axes using hardware store All Thread, to over $50 for each axis, when precision Acme is used.

The leadscrews can be changed after the machine is built, so the machine can initially be built inexpensively, and later be upgraded as need and budget warrant.

The machine uses 3 pulleys and a timing belt. These cost ~$50. Suppliers for these non-hardware store parts, with detailed descriptions, are included.
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This 25 x 25 machine was designed to be as inexpensive and simple as possible while efficiently using standard 36 inch leadscrews. These considerations limited the size, but the machine can be enlarged. However, the systems in this machine are not as robust as those in the 24x48 rack/leadscrew machine, which was designed to cut more aggressively.
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This machine uses USA home center parts; therefore, it is sized in Imperial units.
Here is a pdf page that lists the metric sizes of the home center parts. The page also includes a tool list.

Table of Contents of the plans. (pdf file)

These plans do not include directions for the software and electronics. This information is covered by the recommended software and stepper suppliers.

These plans do give directions for deriving the Step per Unit values needed to configure the software.

The machines were all designed to use the stepper and drive systems from Xylotex and HobbyCNC. The recommended software is Mach3 or TurboCNC. Other software, drive and motor suppliers can be used.

The above vendors work with the Do It Yourself market, and supply documentation and help forums for their products.

Shipping details are given on the Order Page; use the above link.

The plans can also be purchased by clicking a Buy Now button in the table below; this will take you to PayPal. You do not need a PayPal account to use a credit card with PayPal.

 

 
   25x25 Plan Book  Price  Ship to - Via Shipping Fee  Total  Buy w/ PayPal
25 x 25 Dual Leadscrew CNC Machine
25x25
Also includes
the 13x13
 $35  USA - Priority Mail
 Canada - First Class

 International
 Priority Mail

 FREE


 $5.75

 $35


 $40.75



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